root 101 Project Description Current Date/Time 10/16/2009 WorkSteps 1 Locate fixture F-720200 2 Place Axle Cover assembly into fixture and clamp to secure Place Shaft spindle bearing 200 mm from clamp 3 Position Parking Brake assembly , and align bolt mounting holes with Axle shaft cover Bracket 4 Install lock screws - Qty (4) and tighten to 100 in. lbs. (11 Nm) Use Cross pattern to ensure proper clamping pressure 5 Apply Hypoid Lubricant Part Number 4318058 to shaft spindle at bearing interface Acceptable replacement lubricant 77455806 or 7756342 6 Slide axle shaft into place throught Shaft bearing Be careful that spines of shaft do not damage Shaft spindle bearing 7 Position and Install Brake Rotor Use guide pins 8 Install Star Lock washer qty (2) on opposite lug nuts. Use Washer setting tool C-637 for proper setting of lock washer 9 Position and align brake caliper assembly with bolt holes on Parking brake assembly Apply Loctite to each bolt prior to installation Loctite 3030 10 Install caliper bolt qty (2) and tight to 100 in. lbs (11 Nm) 330 Occurrence Name root (root) 331 Occurrence Name Brake Axle.1 (Brake Axle) Brake Axle.1 178 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Axle.1 Brake Axle 177 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [Empty] Name Brake Axle EstWeight 20.0808 UnitPrice 270.3838 Sku WI-25101 Manufacturer Dura Dimensions 31.34595 x 25.33787 x 21.31767 PartNumber 25101 332 Occurrence Name Brake Calliper Assembly.1 (Brake Calliper Assembly) Brake Calliper Assembly.1 180 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Calliper Assembly.1 Brake Calliper Assembly 179 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [Empty] Name Brake Calliper Assembly EstWeight 20.188 UnitPrice 270.893 Sku WI-25235 Manufacturer Dura Dimensions 31.47325 x 25.45445 x 21.40745 PartNumber 25235 335 Occurrence Name Caliper main Bolt.1 (CALIPER MAIN BOLT) Caliper main Bolt.1 183 Source Import BRAKEAXLE PDM Import using Unit1 Name Caliper main Bolt.1 CALIPER MAIN BOLT 105 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=192, B=192] Name CALIPER MAIN BOLT EstWeight 20.14 UnitPrice 270.665 Sku WI-25175 Manufacturer Dura Dimensions 31.41625 x 25.40225 x 21.36725 PartNumber 25175 336 Occurrence Name PAD CLIP.1 (PAD CLIP) PAD CLIP.1 184 Source Import BRAKEAXLE PDM Import using Unit1 Name PAD CLIP.1 PAD CLIP 108 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=255, B=255] Name PAD CLIP EstWeight 20.1416 UnitPrice 270.6726 Sku WI-25177 Manufacturer Dura Dimensions 31.41815 x 25.40399 x 21.36859 PartNumber 25177 337 Occurrence Name PAD CLIP.2 (PAD CLIP-0) PAD CLIP.2 185 Source Import BRAKEAXLE PDM Import using Unit1 Name PAD CLIP.2 PAD CLIP-0 111 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=255, B=255] Name PAD CLIP-0 EstWeight 20.1432 UnitPrice 270.6802 Sku WI-25179 Manufacturer Dura Dimensions 31.42005 x 25.40573 x 21.36993 PartNumber 25179 338 Occurrence Name Caliper Bracket.1 (CALIPER BRACKET) Caliper Bracket.1 186 Source Import BRAKEAXLE PDM Import using Unit1 Name Caliper Bracket.1 CALIPER BRACKET 114 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=255, B=0] Name CALIPER BRACKET EstWeight 20.1448 UnitPrice 270.6878 Sku WI-25181 Manufacturer Dura Dimensions 31.42195 x 25.40747 x 21.37127 PartNumber 25181 339 Occurrence Name Cleaning Clip 1.1 (CLEANING CLIP 1) Cleaning Clip 1.1 187 Source Import BRAKEAXLE PDM Import using Unit1 Name Cleaning Clip 1.1 CLEANING CLIP 1 117 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=255, B=0] Name CLEANING CLIP 1 EstWeight 20.1464 UnitPrice 270.6954 Sku WI-25183 Manufacturer Dura Dimensions 31.42385 x 25.40921 x 21.37261 PartNumber 25183 340 Occurrence Name Caliper main Bolt.2 (CALIPER MAIN BOLT-1) Caliper main Bolt.2 188 Source Import BRAKEAXLE PDM Import using Unit1 Name Caliper main Bolt.2 CALIPER MAIN BOLT-1 120 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=192, B=192] Name CALIPER MAIN BOLT-1 EstWeight 20.148 UnitPrice 270.703 Sku WI-25185 Manufacturer Dura Dimensions 31.42575 x 25.41095 x 21.37395 PartNumber 25185 341 Occurrence Name Brake Inlet Valve.1 (BRAKE INLET VALVE) Brake Inlet Valve.1 189 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Inlet Valve.1 BRAKE INLET VALVE 123 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=128, G=0, B=128] Name BRAKE INLET VALVE EstWeight 20.1496 UnitPrice 270.7106 Sku WI-25187 Manufacturer Dura Dimensions 31.42765 x 25.41269 x 21.37529 PartNumber 25187 342 Occurrence Name PAD CLIP.3 (PAD CLIP-2) PAD CLIP.3 190 Source Import BRAKEAXLE PDM Import using Unit1 Name PAD CLIP.3 PAD CLIP-2 126 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=255, B=255] Name PAD CLIP-2 EstWeight 20.1512 UnitPrice 270.7182 Sku WI-25189 Manufacturer Dura Dimensions 31.42955 x 25.41443 x 21.37663 PartNumber 25189 343 Occurrence Name Cleaning Clip 1.2 (CLEANING CLIP 1-3) Cleaning Clip 1.2 191 Source Import BRAKEAXLE PDM Import using Unit1 Name Cleaning Clip 1.2 CLEANING CLIP 1-3 129 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=255, B=0] Name CLEANING CLIP 1-3 EstWeight 20.1528 UnitPrice 270.7258 Sku WI-25191 Manufacturer Dura Dimensions 31.43145 x 25.41617 x 21.37797 PartNumber 25191 344 Occurrence Name PAD CLIP.4 (PAD CLIP-4) PAD CLIP.4 192 Source Import BRAKEAXLE PDM Import using Unit1 Name PAD CLIP.4 PAD CLIP-4 132 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=255, B=255] Name PAD CLIP-4 EstWeight 20.1544 UnitPrice 270.7334 Sku WI-25193 Manufacturer Dura Dimensions 31.43335 x 25.41791 x 21.37931 PartNumber 25193 345 Occurrence Name Brake Housing assembly.1 (Brake Housing assembly) Brake Housing assembly.1 194 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Housing assembly.1 Brake Housing assembly 193 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [Empty] Name Brake Housing assembly EstWeight 20.1896 UnitPrice 270.9006 Sku WI-25237 Manufacturer Dura Dimensions 31.47515 x 25.45619 x 21.40879 PartNumber 25237 346 Occurrence Name Brake Caliper housing.1 (BRAKE CALIPER HOUSING) Brake Caliper housing.1 195 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Caliper housing.1 BRAKE CALIPER HOUSING 135 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=128, G=128, B=128] Name BRAKE CALIPER HOUSING EstWeight 20.156 UnitPrice 270.741 Sku WI-25195 Manufacturer Dura Dimensions 31.43525 x 25.41965 x 21.38065 PartNumber 25195 347 Occurrence Name Brake Caliper Housing cap.1 (BRAKE CALIPER HOUSING CAP) Brake Caliper Housing cap.1 196 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Caliper Housing cap.1 BRAKE CALIPER HOUSING CAP 138 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=192, G=64, B=0] Name BRAKE CALIPER HOUSING CAP EstWeight 20.1576 UnitPrice 270.7486 Sku WI-25197 Manufacturer Dura Dimensions 31.43715 x 25.42139 x 21.38199 PartNumber 25197 348 Occurrence Name Brake Inlet Cap.1 (BRAKE INLET CAP) Brake Inlet Cap.1 197 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Inlet Cap.1 BRAKE INLET CAP 141 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=64, G=64, B=64] Name BRAKE INLET CAP EstWeight 20.1592 UnitPrice 270.7562 Sku WI-25199 Manufacturer Dura Dimensions 31.43905 x 25.42313 x 21.38333 PartNumber 25199 349 Occurrence Name Post seal 1.1 (POST SEAL 1) Post seal 1.1 198 Source Import BRAKEAXLE PDM Import using Unit1 Name Post seal 1.1 POST SEAL 1 144 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=0, B=0] Name POST SEAL 1 EstWeight 20.1608 UnitPrice 270.7638 Sku WI-25201 Manufacturer Dura Dimensions 31.44095 x 25.42487 x 21.38467 PartNumber 25201 350 Occurrence Name Brake Acutuator Post.1 (BRAKE ACUTUATOR POST) Brake Acutuator Post.1 199 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Acutuator Post.1 BRAKE ACUTUATOR POST 147 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=0, B=255] Name BRAKE ACUTUATOR POST EstWeight 20.1624 UnitPrice 270.7714 Sku WI-25203 Manufacturer Dura Dimensions 31.44285 x 25.42661 x 21.38601 PartNumber 25203 351 Occurrence Name Post Seal 2.1 (POST SEAL 2) Post Seal 2.1 200 Source Import BRAKEAXLE PDM Import using Unit1 Name Post Seal 2.1 POST SEAL 2 150 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=0, B=0] Name POST SEAL 2 EstWeight 20.164 UnitPrice 270.779 Sku WI-25205 Manufacturer Dura Dimensions 31.44475 x 25.42835 x 21.38735 PartNumber 25205 352 Occurrence Name Caliper Mount Cap.1 (CALIPER MOUNT CAP) Caliper Mount Cap.1 201 Source Import BRAKEAXLE PDM Import using Unit1 Name Caliper Mount Cap.1 CALIPER MOUNT CAP 153 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=0, B=255] Name CALIPER MOUNT CAP EstWeight 20.1656 UnitPrice 270.7866 Sku WI-25207 Manufacturer Dura Dimensions 31.44665 x 25.43009 x 21.38869 PartNumber 25207 353 Occurrence Name M8 - Caliper Bolt.1 (M8 - CALIPER BOLT) M8 - Caliper Bolt.1 202 Source Import BRAKEAXLE PDM Import using Unit1 Name M8 - Caliper Bolt.1 M8 - CALIPER BOLT 156 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=128, G=64, B=0] Name M8 - CALIPER BOLT EstWeight 20.1672 UnitPrice 270.7942 Sku WI-25209 Manufacturer Dura Dimensions 31.44855 x 25.43183 x 21.39003 PartNumber 25209 354 Occurrence Name M8 - Caliper Bolt.2 (M8 - CALIPER BOLT-5) M8 - Caliper Bolt.2 203 Source Import BRAKEAXLE PDM Import using Unit1 Name M8 - Caliper Bolt.2 M8 - CALIPER BOLT-5 159 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=128, G=64, B=0] Name M8 - CALIPER BOLT-5 EstWeight 20.1688 UnitPrice 270.8018 Sku WI-25211 Manufacturer Dura Dimensions 31.45045 x 25.43357 x 21.39137 PartNumber 25211 355 Occurrence Name Caliper Mount Cap.2 (CALIPER MOUNT CAP-6) Caliper Mount Cap.2 204 Source Import BRAKEAXLE PDM Import using Unit1 Name Caliper Mount Cap.2 CALIPER MOUNT CAP-6 162 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=0, G=0, B=255] Name CALIPER MOUNT CAP-6 EstWeight 20.1704 UnitPrice 270.8094 Sku WI-25213 Manufacturer Dura Dimensions 31.45235 x 25.43531 x 21.39271 PartNumber 25213 356 Occurrence Name Brake Pad1.1 (Brake Pad1) Brake Pad1.1 206 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Pad1.1 Brake Pad1 205 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [Empty] Name Brake Pad1 EstWeight 20.1912 UnitPrice 270.9082 Sku WI-25239 Manufacturer Dura Dimensions 31.47705 x 25.45793 x 21.41013 PartNumber 25239 357 Occurrence Name Brake Pad friction Material.1 (BRAKE PAD FRICTION MATERIAL) Brake Pad friction Material.1 207 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Pad friction Material.1 BRAKE PAD FRICTION MATERIAL 165 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=255, G=0, B=0] Name BRAKE PAD FRICTION MATERIAL EstWeight 20.172 UnitPrice 270.817 Sku WI-25215 Manufacturer Dura Dimensions 31.45425 x 25.43705 x 21.39405 PartNumber 25215 358 Occurrence Name Brake Pad Backer1.1 (BRAKE PAD BACKER1) Brake Pad Backer1.1 208 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Pad Backer1.1 BRAKE PAD BACKER1 168 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=255, G=126, B=0] Name BRAKE PAD BACKER1 EstWeight 20.1736 UnitPrice 270.8246 Sku WI-25217 Manufacturer Dura Dimensions 31.45615 x 25.43879 x 21.39539 PartNumber 25217 359 Occurrence Name Brake Pad 2.1 (Brake Pad 2) Brake Pad 2.1 210 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Pad 2.1 Brake Pad 2 209 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [Empty] Name Brake Pad 2 EstWeight 20.1928 UnitPrice 270.9158 Sku WI-25241 Manufacturer Dura Dimensions 31.47895 x 25.45967 x 21.41147 PartNumber 25241 360 Occurrence Name Brake Pad Backer2.1 (BRAKE PAD BACKER2) Brake Pad Backer2.1 211 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Pad Backer2.1 BRAKE PAD BACKER2 171 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=255, G=126, B=0] Name BRAKE PAD BACKER2 EstWeight 20.1752 UnitPrice 270.8322 Sku WI-25219 Manufacturer Dura Dimensions 31.45805 x 25.44053 x 21.39673 PartNumber 25219 361 Occurrence Name Brake Pad Friction Material 2.1 (BRAKE PAD FRICTION MATERIAL 2) Brake Pad Friction Material 2.1 212 Source Import BRAKEAXLE PDM Import using Unit1 Name Brake Pad Friction Material 2.1 BRAKE PAD FRICTION MATERIAL 2 174 Source Import BRAKEAXLE PDM Import using Unit1 Use Count 1 Color Color [A=255, R=255, G=0, B=0] Name BRAKE PAD FRICTION MATERIAL 2 EstWeight 20.1768 UnitPrice 270.8398 Sku WI-25221 Manufacturer Dura Dimensions 31.45995 x 25.44227 x 21.39807 PartNumber 25221